Dye Rotor Top
Few Dollars Spent on Testing Would Save Millions by Obviating Failures
When you are responsible for running an industry as big as Automotive Industry or Aerospace Industry, Power Generation Industry or Nuclear Industry, you will not mind the cost of materials testing. Each industry’s well being depends on the testing of materials that are involved. Thus, a Power Generation Industry depends on massive turbines that churn out the power. The turbine in turn depends on its blades that are mounted on the rotor. These blades will be subjected to wide variations in stresses that could be a combination of thermal and shear. Such high thermal stresses may cause the blades to fail under a phenomenon known as creep. When the material is selected for the blades, it is tested to ensure that it does not fail in such conditions of creep as it could experience in its working environment.
Similarly, there are other properties of materials that are examined during materials testing. These properties could be fatigue. Thus in the Aerospace Industry the undercarriage of the aircraft will generally be tested for the stresses during repeated cycles of lowering, landing and raising of the undercarriage. Other properties could be impact, hardness, elasticity or weldability, bendability, torsion, shear and tensile stresses among many others. Materials testing is carried out in laboratories with sophisticated equipment that are regularly calibrated and invariably operated by highly skilled and certified technical personnel.
Industries also depend on non-destructive testing of their systems to ensure that the systems do not fail during the course of operation as the failures or breakdowns can turn out to be extremely costly for the industry. Such testing could involve services such as Eddy Current, Radiography, Dye Penetrant, Visual or Magnetic Testing besides Ultrasonic Testing methods.
Ultrasonic testing methods could be used to detect a build up of corrosion, the thickness of various samples or when corrosion needs to be monitored. Some of the ultrasonic testing methods deploy equipment such as the Electromagnetic Acoustic Transmission also known as EMAT, the Time Of Flight Diffraction or TOFD, the Automated Ultrasonic Testing or AUT and the Phased Array or PA.
Testing is vital to ensure the smooth running of every industry.
About the Author
The article is contributed by a professional article writer, having experiences of working in different industries. For further information on failure analysis, rope access and magnetic testing visit http://www.acuren.com/
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